ffoam&fibreConfigure your cushion ↗
MADE IN BACUP, LANCASHIRE

Considered inside.
Carefully made.

From the material to the last finishing touch, your cushion interior brings together specialist machinery and people who know furniture.

What goes inside ↗
Illustrated foam-cutting workshop and finished cushion interiors
01 / THE STARTING POINT

Your choices,
clearly specified.

Shape, dimensions, filling, firmness or fullness, finishes and quantity come together in your specification. It gives the making team a clear description of each piece.

A guide to measuring ↗
02 / THE MATERIAL

The right material
for the job.

A defined foam seat and a pillowy fibre back need different constructions. The team works with a broad range of materials, selecting the material specified for your interior.

Compare your fillings ↗
03 / THE CUTTING

Precision tools.
Skilled judgement.

Custom-built CNC equipment and band knives give the team the tools to make a wide range of shapes. Experienced foam converters bring the practical knowledge behind the cutting.

04 / THE FINISH

Every layer
has a purpose.

Adhesive application booths, stockinetting and assembly bring the selected construction together. A thin Dacron wrap, a knitted sleeve and a fibre jacket each have a different role.

05 / THE CHECK

The details
matter.

Quality control brings the finished pieces back to the specification: the material, shape, measurements, construction and finishing. Careful checking is part of the making process.

Our approach to quality ↗
06 / READY FOR HOME

Made here.
Packed here.

Cutting, assembly, finishing, checking and packing take place at the Bacup factory. Your interiors are prepared for delivery, ready to fit into the covers you want to keep.

Fitting and caring for your interiors ↗
BUILT ON EXPERIENCE20+Years of service for many of the team.

More than
a machine setting.

Furniture making calls for judgement as well as precision. Long-serving colleagues and a dedicated development department bring experience to new shapes, constructions and practical challenges.

Good making.
Your kind of comfort.